SPC Flooring Production Line Extrusion Machine

SPC Flooring Extrusion Machine

Romeroca’s SPC Flooring Extrusion Machine is the cornerstone of Stone Plastic Composite (SPC) flooring production. This advanced extruder processes mixed raw materials into a durable SPC core layer using a double-cone screw and T-die, followed by lamination of wear-resistant and decorative films via four- or five-roller calendering to form high-quality SPC flooring boards. As the top-selling extruder in Vietnam and China, manufactured by a leading Chinese factory, it enjoys strong global market popularity due to its efficiency and reliability.

Extrusion Machine Information

Romeroca Extrusion Machine Specifications

Key Features of Romeroca SPC Flooring Extrusion Line

• Patented design with over 10 years of extrusion and lamination expertise.

• Energy-efficient, high-output, and stable performance.

• Easy embossing roller replacement for flexible production.

• User-friendly operation, maintenance, and quality control.

• Enhanced peel strength with patented lamination system.

• Zero waste during overlay and decor film changes.

• Superior shrinkage and bending resistance post-extrusion.

• Consistent embossing depth for premium flooring quality.

• Customized design for SPC flooring with turnkey project support.

  
  

Technical Details of SPC Flooring Extruder Machine

Romeroca Electrical Partners

Romeroca Certificates and Patents

Overseas Cases of Extrusion Machine

What is SPC Flooring?

SPC (Stone Plastic Composite) flooring is an advanced form of luxury vinyl tiles (LVT), composed of natural limestone powder, polyvinyl chloride (PVC), and stabilizers in a specific ratio, creating a highly stable composite material. Known for its exceptional stability, waterproof properties, high-density solid core, and indentation resistance, SPC flooring is ideal for both residential and commercial spaces. It is formaldehyde-free, ensuring safety, and can be installed over various floor bases like concrete, ceramic, or existing flooring. The SPC core typically consists of 60% calcium carbonate, 20% PVC, and 20% plasticizers, with layers including UV coating, wear-resistant layer, PVC decor film, SPC core, and EVA/IXPE underlay.

Full Production Processes of SPC Flooring

1. Crushing & Milling

SPC production generates fragment waste, which is crushed and milled into powder for recycling into raw materials, a key component in the SPC material ratio.

2. Mixing

Raw materials are uniformly mixed in a high-speed mixer to remove moisture, then cooled in a cold mixer to prevent agglomeration and discoloration.

3. Extrusion

Mixed materials are extruded into a sheet using a twin-cone screw and T-die, with wear-resistant and color films laminated via four- or five-roller calendering to form SPC boards.

4. UV Coating

A UV coating machine applies a protective layer to enhance dust resistance, scratch resistance, abrasion resistance, and uniform gloss.

5. Cutting

An automatic multiple ripsaw cuts large SPC boards into planks of required sizes.

6. Slotting

A longitudinal and transverse double-end tenoner processes the plank edges into specific lock shapes using suitable click systems and PCD cutters.

7. V-Groove Painting

Optional V-groove painting enhances the aesthetic appeal of SPC flooring edges, similar to laminate flooring, based on market preferences.

8. IXPE/EVA Underlay Laminating

Hot melt adhesive bonds IXPE or EVA underlay to the SPC flooring back, improving sound insulation and comfort for high-end products.

9. Packing

Fully or semi-automatic packing machines are available to meet varying automation needs.

About Romeroca

With 16 years of expertise in the flooring industry and over 10 years in the Asian market, Romeroca is a trusted provider of one-stop supply and services for global flooring factories. Our state-of-the-art SPC flooring extrusion machines, raw materials, and technical services empower manufacturers to achieve superior production outcomes. Request a Quote to explore how Romeroca can elevate your flooring production.

What We Offer for SPC Flooring Projects

1. SPC Flooring Full Production Line

Comprehensive equipment including SPC flooring extruder, mixer, crushing & milling machine, UV coating machine, click slotting machine, cutting machine, V-groove painting machine, IXPE/EVA lamination machine, and packing machine.

2. Raw Materials for Rigid Core PVC Flooring

Chemicals: PVC SG5, stabilizer, ACR, CPE, PVC lubricant, PE wax. Additional materials: wear-resistant layer, PVC decor film, IXPE/EVA underlayment, UV paint. Romeroca has supplied 20 million meters of PVC decor film globally and can bundle materials to reduce shipping costs.

3. Spare Parts for SPC Flooring Manufacturing

PCD cutters, PCD saw blades, extruder mould, surface rollers, screw & barrel, UV rollers, UV lamps, and all necessary accessories for SPC flooring production.

4. Test Equipment for SPC Flooring Factories

Drying ovens, tensile testers, wear testers, scratch testers, click strength testers, click projectors, and other essential testing equipment for quality control.

Our Services & After-Sales Support

• 12-month warranty on all Romeroca machines (excluding wear parts).

• 36-month tracking service with 24-hour response time.

• Factory production process and machine layout design.

• Technical guidance, training, and support.

• Timely supply of spare parts.

• Comprehensive support from raw materials to finished products.

Frequently Asked Questions

What is an SPC Flooring Extrusion Machine?

An SPC Flooring Extrusion Machine produces Stone Plastic Composite (SPC) flooring by extruding raw materials into a core layer and laminating wear-resistant and decorative films, ideal for durable, waterproof flooring.

How does SPC flooring compare to LVT or WPC?

SPC flooring offers enhanced rigidity and stability over LVT and WPC due to its stone-plastic core, making it perfect for high-traffic environments.

What is the production capacity of Romeroca’s SPC extruder?

Depending on the model, Romeroca’s SPC extruders deliver capacities of 14,000-28,000 kg per 24 hours, ensuring efficient large-scale production.

Can the machine produce varying SPC flooring thicknesses?

Yes, the machine supports SPC flooring thicknesses from 3 to 6 mm, customizable to meet diverse market requirements.

Is Romeroca’s extruder suitable for small-scale factories?

Romeroca’s extrusion machines are designed with flexible configurations, making them ideal for both small-scale and large-scale SPC flooring production.