SPC Flooring Production Line UV Coating Machine

SPC Flooring UV Coating Machine for Vinyl Flooring

Romeroca’s SPC flooring UV coating line is energy-efficient, high-performance, and reliable. The roller coater features three independently controlled motor groups for precise operation, low maintenance, and enhanced safety. Equipped with an electronic variable control system, UV-LED cold light sources, and power dryers, it ensures superior paint film drying and curing for abrasion-resistant vinyl flooring surfaces.

UV Coating Machine Specifications and Curing Systems

Key Features of Romeroca SPC Flooring UV Coating Line

• Low labor costs with high-efficiency UV curing for fast production.

• Strong UV lamp curing ability for durable, abrasion-resistant finishes.

• Smooth, textured surfaces achieved through precise paint application.

• Patented design with over 10 years of SPC flooring production expertise.

• Digital controller for accurate UV coating thickness management.

• Automated system boosts production efficiency by over 3 times compared to manual methods.

• Excellent surface finish with no particles or pits, ensuring flat and leveled boards.

• Suitable for general workshops without needing specialized purification environments.

Technical Specifications of UV Coating Machine

Romeroca Electrical Partners for UV Curing Systems

Romeroca Certificates and Patents for UV Coating Technology

Project Cases of UV Coating Machines for Vinyl Flooring

   

What is SPC Flooring with UV Coating?

SPC (Stone Plastic Composite) flooring is an advanced form of luxury vinyl tiles (LVT), composed of natural limestone powder, polyvinyl chloride (PVC), and stabilizers in a specific ratio, creating a highly stable composite material. Known for its exceptional stability, waterproof properties, high-density solid core, and indentation resistance, SPC flooring is ideal for residential and commercial spaces. It is formaldehyde-free, ensuring safety, and can be installed over various floor bases like concrete, ceramic, or existing flooring. The SPC core typically consists of 60% calcium carbonate, 20% PVC, and 20% plasticizers, with layers including UV coating for enhanced abrasion resistance, wear-resistant layer, PVC decor film, SPC core, and EVA/IXPE underlay.

Full Production Process of SPC Flooring with UV Coating

1. Crushing & Milling

SPC production generates fragment waste, which is crushed and milled into powder for recycling into raw materials, a key component in the SPC material ratio.

2. Mixing

Raw materials are uniformly mixed in a high-speed mixer to remove moisture, then cooled in a cold mixer to prevent agglomeration and discoloration.

3. Extrusion

Mixed materials are extruded into a sheet using a twin-cone screw and T-die, with wear-resistant and color films laminated via four- or five-roller calendering to form SPC boards.

4. UV Coating

A UV coating machine applies a protective layer to enhance dust resistance, scratch resistance, abrasion resistance, and uniform gloss.

5. Cutting

An automatic multiple ripsaw cuts large SPC boards into planks of required sizes.

6. Slotting

A longitudinal and transverse double-end tenoner processes plank edges into specific lock shapes using suitable click systems and PCD cutters.

7. V-Groove Painting

Optional V-groove painting enhances the aesthetic appeal of SPC flooring edges, similar to laminate flooring, based on market preferences.

8. IXPE/EVA Underlay Lamination

Hot melt adhesive bonds IXPE or EVA underlay to the SPC flooring back, improving sound insulation and comfort for high-end products.

9. Packing

Fully or semi-automatic packing machines are available to meet varying automation needs.

About Romeroca Flooring Solutions

Romeroca is a leading innovator in the flooring industry with 16 years of experience, including over a decade in the Asian market. We provide comprehensive one-stop solutions for global flooring factories, offering state-of-the-art production lines, high-quality raw materials, and expert technical services. Request a Quote to discover how Romeroca can enhance your vinyl flooring production.

What We Offer for SPC Flooring Projects

1. Complete SPC Flooring Production Line

Comprehensive equipment including SPC flooring extruder, mixer, crushing & milling machine, UV coating machine, click slotting machine, cutting machine, V-groove painting machine, IXPE/EVA lamination machine, and packing machine.

2. Raw Materials for Rigid Core Vinyl Flooring

Chemicals: PVC SG5, stabilizer, ACR, CPE, PVC lubricant, PE wax. Additional materials: wear-resistant layer, PVC decor film, IXPE/EVA underlayment, UV paint. Romeroca has supplied 20 million meters of PVC decor film globally and can bundle materials to reduce shipping costs.

3. Spare Parts for SPC Flooring Manufacturing

PCD cutters, PCD saw blades, extruder mould, surface rollers, screw & barrel, UV rollers, UV lamps, and all necessary accessories for SPC flooring production.

4. Testing Equipment for SPC Flooring Factories

Drying ovens, tensile testers, wear testers, scratch testers, click strength testers, click projectors, and other essential testing equipment for quality control.

Our Services and After-Sales Support for UV Coating Systems

• 12-month warranty on all Romeroca machines (excluding wear parts).

• 36-month tracking service with 24-hour response time.

• Factory production process and machine layout design.

• Technical guidance, training, and support.

• Timely supply of spare parts.

• Comprehensive support from raw materials to finished products.

Frequently Asked Questions About UV Coating Machines

What is a UV Coating Machine for SPC Flooring?

A UV Coating Machine applies a protective UV paint layer to SPC flooring surfaces, enhancing abrasion resistance, scratch protection, and gloss uniformity for durable vinyl flooring.

How does UV coating improve SPC flooring performance?

UV coating improves SPC flooring by preventing dust accumulation, increasing scratch and wear resistance, and ensuring a smooth, textured surface with superior leveling and flatness.

What is the efficiency of Romeroca’s UV coating line?

Romeroca’s UV coating line boosts production efficiency by over 3 times compared to manual methods, with automated processes and precise digital control for coating thickness.

Does the UV coating machine require a specialized environment?

No, Romeroca’s UV coating machine operates effectively in general workshops without needing professional purification, as long as major pollution sources are absent.

What curing technology does the UV coating machine use?

The machine uses UV-LED cold light sources and power dryers with electronic variable control for strong curing ability and perfect paint film drying effects.