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SPC Flooring Production Line UV Coating Machine

Romeroca SPC Flooring UV Coating Machine is used to coat UV paint on the surface of SPC board. 
It can help to keep the glossy uniform and improve the scratch resistance of the surface.
UV coating directly affects the wear resistance and scratch resistance of the SPC flooring products.
  • RFS-UM1300
  • Romeroca
  • 172 KW for starting
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SPC FLOORING PRODUCTION LINE

 



UV COATING MACHINE

SPC Flooring Production Line UV Coating Machine

Romeroca SPC flooring UV coating line is energy-saving, efficient and stable.The roller coater is divided into three sections.The whole machine has 3 sets of motor groups independently controlled.It is convenient operation,maintenance, high safety factor, and good effect during the coating process.UV  dryer can be equipped with electronic variable control system, UV-LED cold light source, power dryer and paint film drying effect is more perfect.





PRODUCT INFORMATION

SPC Flooring Production Line UV Coating Machine



Specification of UV coating machine:



NO.

ITEM

LENGTH

POWER

1

DUST CEAN

3M

2.42KW

2

DRYING

5M

24KW

3

UV COATING

2.5M

7.15KW

4

BRUSH MACHINE

2M

0.4KW

5

TWO LIGHTS UV

2.5M

27.9KW

6

UV COATING

2.5M

7.15KW

7

LEVELING

4M

18.4KW

8

SIX LIGHTS UV

4M

82.5KW

9

2M CONVEYOR

2M

0.4KW




Features of Romeroca SPC Flooring UV Coating Machine:


--Low labor cost and high efficiency.

--UV lamp curing, strong curing ability.

--The surface of the floor is smooth and textured by this lacquer line.

--Patent design, over 10 years' SPC flooring production experience.

--Equipped with digital controller for precise control of UV coating thickness.

--Automated equipment instead of manual operation will increase production efficiency by more than 3 times.

--The surface effect is good, the surface of the finished board has no particles and no pits, the board surface is flat and the leveling is very good.

--The production environment requirements are not high, the entire workshop does not need to do professional purification, general workshop (no major sources of pollution) can be produced.



SPC Flooring Production Line UV Coating Machine






Technical details of UV Coating Machine:



Length

27.5M


Total Power

172KW for starting


Working Height

850~900MM


Working Width

1300MM


Working Speed

20M/Min


Electrical Configuration

Scheider inverter



Takasaki motor



copper core transformer

1

Dust Clean

remove the dust from the surface of the board


Electrical Configuration

Schneider inverter/ Takasaki motor


Belt

5MM


Working Width

1320MM


Working Thickness

50MM


Power

2.25KW


Size

3000MM*1320MM*1000MM

2

DRYING



Working Width

1300MM


Working Thickness

50MM


Power

24KW


Length

5000MM


Lamp Power

1.5KW*15


Size

5000MM*1750MM*1200MM

3

UV COATING



Working Width

1300MM


Working Thickness

50MM


Power

8.5KW


Length

2500MM


Size

2500MM*2350MM*1400MM


Roller for coating Size

φ250MM*1450MM


Steel Roller Size

φ160MM * 1450MM

4

BRUSH MACHINE



Working Width

1300MM


Frequency

TAIWAN


Power

6KW


Length

1500MM


Size

1500MM*1650MM*1300MM

5

TWO- Lamp UV Drying



Working Width

1300MM


Working Thickness

50MM


Power

27.9KW


Length

2500MM


Size

2500MM*2220MM*1400MM


Mercury lamp length

1490MM


Mercury lamp power

13.75KW*2

6

UV COATING



Working Width

1300MM


Working Thickness

50MM


Power

8.5KW


Length

2500MM


Size

2500MM*2350MM*1400MM


Roller for coating Size

φ250MM*1450MM


Steel Roller Size

φ160MM * 1450MM

7

Infrared Leveling Machine



Working Width

1300MM


Working Thickness

50MM


Power

18.4KW


Length

2500MM


Size

4000MM*1750MM*1200MM


IR lamp length

1330MM


IR lamp power

1.5KW*12

8

SIX- Lamp UV Drying



Working Width

1300MM


Working Thickness

50MM


Power

83.25KW


Length

4500MM


Size

4500MM*1960MM*1400MM


Mercury lamp length

1490MM


Mercury lamp power

13KW*6

9

Conveyor



Working Width

1300MM


Working Thickness

50MM


Power

0.4KW



OUR ELECTRICAL PARTNERS


SPC Flooring Production Line Extrusion Machine


CERTIFICATES AND PATENTS


SPC Flooring Production Line Extrusion Machine


OVERSEAS PROJECT CASES



SPC Flooring Production Line Extrusion Machine


SPC Flooring Production Line Extrusion Machine



What is SPC flooring?



SPC stands for stone plastic composite (or stone polymer composite).

SPC flooring is an upgrade and improvement of regular luxury vinyl tiles (LVT), the main content of SPC are natural limestone powder, polyvinyl chloride and stabilizer which combined by a certain ratio to provide us a very stable composite material.

SPC flooring is considered the new generation of floor covering, its features: extremely stability, good performance, completely water-proof, high density solid core, indentation resistance;

It can be easily installed on different types of floor base, either concrete, ceramic or existing flooring;

It formaldehyde free, completely safe flooring covering materials for both residential and commercial area.

SPC core is typically comprised of around 60% calcium carbonate, 20% polyvinyl chloride and 20% other plasticizer chemical materials.

The structure of the SPC floor, from top to bottom are UV layer, Wear resistant layer, PVC decor film, SPC core, and EVA/ IXPE underlay.


SPC Flooring Production Line Extrusion Machine


Full production processes of SPC flooring



1. Crushing + Milling

During the SPC production process, it will generate some fragment waste materials. The Crusher and Miller can be used to crush and grind these SPC waste materials into powder, which can be recycled into the raw materials for the production of SPC. The recycled SPC material is also a necessary ingredient in the raw material ratio.


2. Mixing

Put the raw materials into a high-speed mixer for hot mixing according to a certain ratio, so that the various materials are mixed uniformly, and the moisture in the materials is removed, and then enter the cold mixer to cool the materials to prevent agglomeration and discoloration. The materials are mixed uniformly by cooling.


3. Extrusion

The mixed materials are put into theextruder, extruded by twin cone screw, and formed into sheet shape through the die. Then through four-roller/five-roller calendering unit, the wear-resistant layer and color film are laminated on the sheet by heat, to form the SPC board.


4. UV coating

A layer of UV paint is coated on the surface of the SPC board by the UV coating machine, which has the functions of preventing dust, scratching, increasing abrasion resistance, and making the glossy more uniform.


5. Cutting

Use automatic multiple ripsaw to cut the big SPC board into the small planks of the required size.


6. Slotting

Through the longitudinal and transverse double-end tenoner slotting machine, four sides edges of the SPC plank after cutting are processed into certain lock shape. The important thing is that need to choose the suitable click system and the perfect Polycrystalline diamond (PCD) click profiling cutters.


7. V-groove Painting

In global market some customers prefer to the edges of SPC flooring to be V-groove and painted with paint, similar to the edges of laminate flooring.  They think this kind of flooring looks nicer. Of course, this is an optional working process.


8. IXPE/ EVA underlay laminating

Use hot melt adhesive to stick IXPE /EVA underlay on the back of the SPC flooring, which can make the flooring have better sound insulation effect and better walk feeling. Such products are more high-end.


9. Packing

Choose packing machine with different degrees of automation according to your needs, and there are fully automatic and semi-automatic machines can be optional.




SPC Flooring Production Line UV Coating Machine


Who we are ?


Romeroca is a professional flooring innovation and technical sevice company,

with 16 years experience in flooring industry, and over 10 years in Asian market.

We provide one-stop supply and services for overseas flooring factories,

including flooring production line, flooring raw materials, and technical services.







What we are offering about SPC flooring project?




1.SPC flooring full production line:

SPC flooring Extruder machine, Mixer, Crushing & Mill machine, UV coating machine, Click slotting machine,Cutting machine, V-groove painting machine, IXPE/EVA lamination machine, Packing machine.


2.Raw materials for producing rigid core PVC flooring:

Chemicals:  PVC SG5, stabilizer, ACR , CPE , PVC lubricant, PE wax.

Wear- resisting layer , PVC decor Film , IXPE/EVA underlayment, UV paint.

Romeroca already supplied 20 million meters of PVC decor film to global market.

To save shipping cost for our partners, Romeroca can mix different raw materials to ship together.


3.Spare parts for SPC flooring manufacturing line:

PCD cutters, PCD saw blades, Extruder mould, surface rollers, Screw & barrel,  UV rollers, UV lamps.Romeroca can supply all kinds of accessories for all machines of rigid core vinyl flooring production.  


4.Test equipments for SPC flooring factory:

Romeroca can supply all kinds of test equipments that SPC flooring manufacturing factory needs. For example: Drying Oven, Tensile tester, Wear tester, Scratch Tester, Click Strengthen tester, Click Projector, and so on.





OUR SERVICES & AFTER SALES


1) 12-months warranty on all Romeroca machine (excluding wear parts).

2) 36-months tracking service, prompt response within 24 hours.

3) Providing factory production process and machine layout design.

4) Providing technical guidance, training and support.

5) Providing timely supply support for spare parts.

6) Other support from raw materials, machines to finished products.



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