Laminate Flooring Production Line Automatic Packing Machine

Laminate Flooring Production Line

AUTOMATIC PACKING MACHINE

Romeroca automatic packing machine, it adopts German technology and Chinese top 3 SPC factories are all use it . One set of machine can join two lines of IXPE/EVA padding laminating machine, production capacity has been greatly increased and saving labor cost. 

Automatic packing line includes turn-over machine, inspection conveyor, Flip-flap, boards counting, steer conveyor, processing conveyor, automatic packing machine, glue spray system, control system and pallet stacking machine.

Romeroca automatic packing machine sells well in European countries like Russia, Polland and the country like Saudi Arabia and Vietnam also has the large demand.

PRODUCT INFORMATION

Device List of Automatic Packing Machine  

NO.	Item	Description of Machine	QTY
1	Automatic Packing Machine	1-1 Automatic Packing Machine	1
		1-2 Glue Spray System	1
		1-3 Control System	1
		1-4 Double-station Pallet Stacking Machine	1
2	Connection line for Packing Machine	2-1 Turn-over Machine	2
		2-2 Inspection Conveyor	2
		2-3 Filp-Flap	2
		2-4 Boards Counting	2
		2-5 Steer Conveyor	2
		2-6 Processing Conveyor	2

Features of Romeroca Laminate Flooring Automatic Packing Machine:

--Reducing labor intensity.

--Automatic feeding for the complete packaging line.

--Improve packaging quality and protecting the environment.

--Touch screen display packing speed,temperature,capacity,length etc.

--Improve working conditions, reduce floor space, reduce production costs.

--The application of IT technology and sensing technology improves the quality of the packaging automation line.

--The conveyor belt is automatically speed regulated by frequency converter and each conveyor belt is independent.

--Each machine on the production line can be matched, and other equipment can be added at any time in the future.

Technical Details of Laminate Flooring Automatic Packing Machine

No.	Specification	Remark
1	Size of machine	See drawing
2	Working length	915-1524mm for flooring
3	Working width	152-288mm for flooring
4	Working thickness	30-80mm for boxes
5	Speed	8-10 boxes/min
6	Power	55KW
7	Voltage	380V/50HZ
8	Air	7kg/cm2
9	Materials	IXPE/EVA/SPC flooring/Melt glue
No.	Parts	Brand
1	PLC	Mitsubishi
2	Frenquency Changer	Mitsubishi
3	Air Cylinder	AirTac
4	Frenquency Motor	Yongkun
5	Magnetic Valve	AirTac
6	Relay	Fuji/Schneider
7	Button	Schneider/Omron
8	Breaker	Fuji/Chint
9	Touch Screen	Mitsubishi
10	Servo Motor	Mitsubishi
11	Sensor	Omron
12	Linear Guideway	HIWIN
13	Bearing	NSK

OUR ELECTRICAL PARTNERS

CERTIFICATES AND PATENTS

OVERSEAS PROJECT CASES 

What is Laminate Flooring?

SPC stands for stone plastic composite (or stone polymer composite). 

SPC flooring is an upgrade and improvement of regular luxury vinyl tiles (LVT), the main content of SPC are natural limestone powder, polyvinyl chloride and stabilizer which combined by a certain ratio to provide us a very stable composite material.

SPC flooring is considered the new generation of floor covering, its features: extremely stability, good performance, completely water-proof, high density solid core, indentation resistance;

It can be easily installed on different types of floor base, either concrete, ceramic or existing flooring;

It’s formaldehyde free, completely safe flooring covering materials for both residential and commercial area.

SPC core is typically comprised of around 60% calcium carbonate, 20% polyvinyl chloride and 20% other plasticizer chemical materials.

The structure of the SPC floor, from top to bottom are UV layer, Wear resistant layer, PVC decor film, SPC core, and EVA/ IXPE underlay.

Full production processes of Laminate Flooring

1. Crushing + Milling

During the SPC production process， it will generate some fragment waste materials. The Crusher and Miller can be used to crush and grind these SPC waste materials into powder, which can be recycled into the raw materials for the production of SPC. The recycled SPC material is also a necessary ingredient in the raw material ratio.

2. Mixing

Put the raw materials into a high-speed mixer for hot mixing according to a certain ratio, so that the various materials are mixed uniformly, and the moisture in the materials is removed, and then enter the cold mixer to cool the materials to prevent agglomeration and discoloration. The materials are mixed uniformly by cooling.

3. Extrusion

The mixed materials are put into the extruder, extruded by twin cone screw, and formed into sheet shape through the die. Then through four-roller/five-roller calendering unit, the wear-resistant layer and color film are laminated on the sheet by heat, to form the SPC board.

4. UV coating

A layer of UV paint is coated on the surface of the SPC board by the UV coating machine, which has the functions of preventing dust, scratching, increasing abrasion resistance, and making the glossy more uniform.

5. Cutting

Use automatic multiple ripsaw to cut the big SPC board into the small planks of the required size.

6. Slotting

Through the longitudinal and transverse double-end tenoner slotting machine, four sides edges of the SPC plank after cutting are processed into certain lock shape. The important thing is that need to choose the suitable click system and the perfect Polycrystalline diamond (PCD) click profiling cutters.

7. V-groove Painting

In global market some customers prefer to the edges of SPC flooring to be V-groove and painted with paint, similar to the edges of laminate flooring.  They think this kind of flooring looks nicer. Of course, this is an optional working process.

8. IXPE/ EVA underlay laminating

Use hot melt adhesive to stick IXPE /EVA underlay on the back of the SPC flooring, which can make the flooring have better sound insulation effect and better walk feeling. Such products are more high-end.

9. Packing

Choose packing machine with different degrees of automation according to your needs, and there are fully automatic and semi-automatic machines can be optional.

Who we are ?

Romeroca is a professional flooring innovation and technical sevice company,

with 16 years experience in flooring industry, and over 10 years in Asian market.

We provide one-stop supply and services for overseas flooring factories,

including flooring production line, flooring raw materials, and technical services.

What we are offering about Laminate Flooring project?

1.Laminate Flooring full production line:

SPC flooring Extruder machine, Mixer, Crushing & Mill machine, UV coating machine, Click slotting machine,Cutting machine, V-groove painting machine, IXPE/EVA lamination machine, Packing machine.

2.Raw materials for producing rigid core PVC flooring:

Chemicals:  PVC SG5, stabilizer, ACR , CPE , PVC lubricant, PE wax.

Wear- resisting layer , PVC decor Film , IXPE/EVA underlayment, UV paint.

Romeroca already supplied 20 million meters of PVC decor film to global market.

To save shipping cost for our partners, Romeroca can mix different raw materials to ship together.

3.Spare parts for Laminate Flooring manufacturing line:

PCD cutters, PCD saw blades, Extruder mould, surface rollers, Screw & barrel,  UV rollers, UV lamps.Romeroca can supply all kinds of accessories for all machines of rigid core vinyl flooring production.  

4.Test equipments for Laminate Flooring factory:

Romeroca can supply all kinds of test equipments that SPC flooring manufacturing factory needs. For example: Drying Oven, Tensile tester, Wear tester, Scratch Tester, Click Strengthen tester, Click Projector, and so on.

OUR SERVICES & AFTER SALES 

1) 12-months warranty on all Romeroca machine (excluding wear parts).

2) 36-months tracking service, prompt response within 24 hours.

3) Providing factory production process and machine layout design.

4) Providing technical guidance, training and support.

5) Providing timely supply support for spare parts.

6) Other support from raw materials, machines to finished products.